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STEP 3: Blink code identification and system response

  1. If you already know how to read ABS Blink Codes from the ECU in question, please go straight to STEP 4: Blink code list
  2. If you are unsure how to read ABS Blink Codes from the ECU, start by familiarising yourself with the diagram below, and then, where appropriate, follow the step by step procedure in the table
  3. Please ensure all necessary Health and Safety precautions are implemented before commencing any repair work

Knorr-Bremse KB-91A System ECU

Step

Action

System Response

Notes / Comments

I

 

To obtain stored fault codes, the following procedure must be followed:

Open ECU to expose to expose the multicoloured plug/wiring, and identify the black diagnostic plug (bottom right corner - plug has short jumper cable installed).

Switch Ignition ON (ECU powered).

Wait for at least 1 second,

Then pullout the black plug

 

 

The ECU incorporates a blink code system, using a built-in diagnostic plug and LED.

II

 

 

 

No stored faults in ECU:

 

The LED (below the black diagnostic plug) will immediately flash the configuration code

See the Blink Code List (and above diagram) for how to interpret the ABS Indicator Lamp flashes.

III

 

 

 

Stored faults present in ECU:

A series of 10 rapid flashes of the LED (below the black diagnostic plug) will be displayed.

 

See the Blink Code List (and above diagram) for how to interpret the ABS Indicator Lamp flashes.

To access any stored faults, replace the black diagnostic plug for at least 1 second and then remove it.

The first blink code displayed on the LED (after approx. 1 second) is the configuration code,

 

To display the first fault code (the most recent fault detected), replace the black diagnostic plug a further time for at least 1 second, and then remove it.

The Blink Code is in two parts - 'tens' and 'units'. The flashes for the 'tens' are of longer duration than those for the 'units' (see above diagram).

 

To display the next fault, replace the plug for at least 1 second, and then remove it again. This process is repeated until all the faults have been displayed.

When all stored faults have been displayed, this is indicated by a a series of 10 rapid flashes on the LED.

 

III

 

Count the flashes from the ABS Indicator Lamp.

Write down only the first 4 or 5 Blink Codes for faults recorded on the ECU (there may be several stored in the memory).

The first code displayed is for the configuration of the system (see above diagram), following which faults are shown as Blink Codes.

 

 

IV

 

Turn Ignition OFF

Determine if faults recorded in III above are active or stored:

 

 

 

 

Active Faults: Will reappear (repeat) after any Blink Codes have been deleted from the ECU.

Stored Faults: Will be cleared when Blink Codes are deleted from ECU.

NOTE: Last fault stored is first fault displayed.

 

V

 

Clearing ECU fault memory:

Repeat steps I to III above. When all faults in the ECU memory have finished (indicated by a series of 10 rapid flashes), insert the black diagnostic plug during this series of flashes.

The fault codes will now be deleted providing there are no active faults still present.

The ECU self-configures after the memory has been cleared.

The ECU self-configures to the status of the system at the time of ‘powering up’ and so any component connected after configuration has taken place will not be recognised by the ECU.

 

 

VI

 

Turn Ignition OFF

 

 

 

VII

 

Repeat steps I to III above.

Record Faults (Blink Codes).

Only active faults will be shown now.

 

To identify blink codes, refer to the Blink Code List. Make the necessary repairs to active faults. Repeat Step V (Clearing ECU fault memory), then road test the vehicle. The warning light should go out.

If the warning light remains after road testing, go back and repeat steps II , III and VII again until the warning light does go out.

Record faults for future reference

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